Magnetic particles inspection is a non-destructive control technique that consists of subjecting an area to the action of continuous (DC) or alternative (AC) magnetic field. This magnetic flux is disturbed when it meets a discontinuity slightly below the surface and at the surface. This disruption, which is called a leakage field, is showing a discontinuity in the material. Thus, with colored or fluorescent fine magnetic particles by a dry or wet method, it is possible to locate the defects up to 3 mm below the surface.
The magnetic particles inspection control has a very high sensitivity to small surface signs. As well, the geometry of the component to be inspected has very little impact on the results. However, the inspected material must be ferromagnetic. Thus, carbon steels, ferritic steels, martensitic steels and cast irons are typical materials for the video recording inspection. Nonetheless, contrary to popular belief, not all steels are ferromagnetic; for example, austenitic steels.
Below is a list of typical applications for this technique:
- Inspection of cast parts (network of surface or internal cracks)
- Inspection of forged parts (surface tears, cooling cracks, shrink marks, etc.)
- Inspection of welded joints (all types of cracks, lack of penetration after back gouging, lack of fusion between the base metal and the connection, etc.)
- Inspection of drive shafts (fatigue cracks)
- Inspection of pressurized tanks
OmniTest NDT uses portable electromagnetic cylinder heads that allow these inspectors to inspect parts in a workshop as well as on site, when in use. This technique allows the inspection of a large area or many parts quickly, easily, and at low cost.